Aluminum Manufacturing

Vedanta Aluminium Leverages AI to Boost Yields, Cut Emissions, and Enhance Alumina Production Efficiency

SetCONNECT GLOBAL partnered with Vedanta to turn their AI vision into reality.

Vedanta Aluminium AI Case Study

About Vedanta Aluminium

Vedanta Aluminium, India's largest aluminium producer with a 41% market share, operates smelters in Jharsuguda & Korba (BALCO) and a refinery in Lanjigarh. To stay ahead, Vedanta Limited — Aluminium Business aimed to leverage AI, Machine Learning, and Data Science to enhance efficiency, reduce costs, and drive innovation.

SetCONNECT GLOBAL partnered with Vedanta to turn this vision into reality. With our Proprietary AI Playbook, a proven track record, and world-class experts, we are empowering enterprises to turn data into decisions and challenges into wins.

Executive Immersion in Analytics

SetCONNECT designed and delivered an Executive Immersion in Analytics, for senior executives across multiple Vedanta locations. The program focused on applying AI, ML, and Business Analytics to solve real world challenges. Identifying high-impact business problems, and developing data-driven solutions to enhance decision-making and efficiency.

Key Outcomes Delivered

As part of this hands-on initiative, executives collaborated to define the scope of 15+ AI/ML-driven business challenges, achieving key outcomes:

10%
Lower Coal Transportation Costs
24% → 6%
Coil Rejection Rate Reduction
15+
AI/ML Business Challenges Scoped

Tangible Results

The program delivered tangible business impact across multiple production dimensions:

Optimizing production processes for higher yields

Reducing carbon consumption by 5 kg/MT, minimizing pot leakages

Improving digestion efficiencies in alumina production

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